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REV 2.4 - Mon Nov 1 00:03:45 2010

Dr. Zooch
Return to Flight Space Shuttle
 
 
 
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SPECS: - oz
ROCKSIM FILE: MISSING - please submit here
SpaceCAD FILE: MISSING - please submit here
REC'D MOTORS: B6-4, C6-3, C6-5, C6-7

Rating
(Contributed - by Daniel Griswold - 08/08/05) Dr. Zooch Return to Flight Shuttle

Brief:
This is a single stage "ant scale" version of the Space Shuttle.

Construction:
The kit includes:

  • 2 T-20 SRB Tubes
  • 1 T-5 tube (for fin insert)
  • 1 T-60 External Tank Tube
  • 3 Balsa nose cones (2 SRB, 1 external tank)
  • T-20 MMT with black fiber centering rings.
  • Mylar strip for texture on external tank
  • Miscellaneous hardware including: snap swivel, screw eye, engine clip, launch lug, dowel stock, hinge paper, wrap sheets, balsa stock, plastic trash bag parachute, shock chord, and eye rings.

The kit includes detailed instructions. An attempt at humor is mixed in with the steps. The original wrap sheets came with correct trim brace and trim plate.

Solid rocket booster (SRB) construction is straightforward. The SRBs needs to be constructed prior to cutting out all the wrap sheet templates. 11" by 3/32" strips are needed.

The external tank with motor mount is explained well. The rear orbiter mount should be epoxied for added strength. I suggest not painting the attaching dowels to reduce friction at ejection.

Dr. Zooch Return to Flight Shuttle The orbiter consists of a paper and balsa glider. Be certain to follow directions to the letter when constructing it.

Fin assembly slides into SRB for stability. Simple centering rings and fins. The orbiter rides higher on the external tank than the real shuttle

Finishing:
The details on the SRB paper rings, LOX tube, and external tank cable tray add a very nice look to the rocket. The rust color on the external tank was a hard color to match. I used Americana Cadmium Orange.

Basic details such as the payload doors and crew hatch are included in the wrap sheet for the orbiter glider. The only painting needed on the glider is on the balsa fins.

Construction Rating: 4 ½ out of 5

Flight:
The manufacturer recommends B6-4, C6-3, C6-5, and C6-7 motors.

The rocket looks great off the pad and in the glide.

Orbiter separation is unreliable and unpredictable. Long delays magnify the problem (i.e. C6-7). The best motor for this rocket is the C6-3.

SRB Skirts are charred by exhaust during flight.

Recovery:
Simple parachute recovery. Use lots of recovery wadding to protect the trash bag parachute. The shock chord is attached to BT-60 tube with the tri-fold Estes style mount. The eyelet is screwed into balsa nose cone and the snap swivel goes on the parachute.

The plastic bag parachute gets melted quickly even with significant recovery wadding. The "expensive" parachutes hold up to heat much better.

The glider is attached at the elevator. This stressed the attachment to the external tank. The elastic cord is used to pull the elevator up to the trim screw. This also will cause binding at separation if the attachment dowels are painted.

Dr. Zooch Return to Flight ShuttleDr. Zooch Return to Flight Shuttle

Flight Rating: 2 out of 5

Summary:
No laser or die cut balsa. Some builders may find the pitiful attempt at humor in the directions offensive.

The kit looks great when it is completed.

Overall Rating: 3 out of 5


Rating
(by Mark Thompson - 09/24/05) Dr. Zooch Space Shuttle

Brief:
The Dr. Zooch Space Shuttle is a small but realistic model of the present day NASA workhorse. The Shuttle stack is launched and the orbiter separates at ejection to glide back to earth while the external tank (ET) and solid rocket boosters (SRBs) come back via the parachute. The lack of a multi-million flight computer means that augmentation fins must be added before flight for stability.

Construction:
It was the same as the previous review...However, I will touch on my experience with the build rather than a step by step build synopsis.

The instructions are easy to follow if you've had experience building rockets. Not to say they're hard but Dr. Z does require that you have a basic understanding of what and why. The illustrations are quite adequate and the fact that the designer is a cartoonist (among other things!) obviously helps. The parts fit is fine and any adjustments can be made with a bit of sandpaper.

The hardest part of the whole build to me, was the SRBs. There are 15 individual rings made out of tiny strips of paper. You must cut and then accurately and neatly attach them to the SRB tubes. There are two boosters of course so this process is very time consuming. Patience here will pay off in those close up pictures you'll want to take later!

The external tank is built next and the parts you really want to take your time with will be obvious. The orbiter attach points are small but extremely important. Take your time to make them straight and sturdy. Be sure to keep the lower dowels, which the orbiter will attach to, short so as not to cause undue drag at separation. Make sure of the alignment of the ET nose cone. It is weighted off center to aid the flight characteristics. I followed the directions as written.

Dr. Zooch Space Shuttle The orbiter has some unique building techniques compared to what I know of airplane building (in a past life) but the sequence is easy enough to follow. The design makes for a very light finished product. There is no need for laying on layers of glue. This will only make your glider heavy and take away any chance of flying well. To make the nose button look better I carefully sanded it to match the contours of the shuttle. I added the orbiter engine bells but you are warned that attaching the elastic is a bit of a process. If you have the hands of a brain surgeon then by all means add them. The fun part was glide testing the orbiter off the back porch. The method for adjusting the elevator trim was simple and reliable. This is another step not to overlook as you shuttle will make you look silly if it isn't trimmed properly.

The stack as a whole is a bit on the fragile side. Not a flight issue but one of handling, particularly the augmentation fins. This is an expected and necessary evil when you're trying to mimic such a complex system at this scale. I would recommend adding some sort of engine block above the motor hook. I noticed the motor hook had developed some slop after a number of launches. I simply cut a section off a spent motor casing and pushed it down into the motor tube. A drizzling of CA and all was well.

Dr. Zooch Space Shuttle

Finishing:
The finishing was quite easy. The printed heavy paper that makes up a good portion of the orbiter meant I really only had to paint the wings and the motor bells. Don't forget the nose button too. The SRB's repay you here for the time they took to build as you only have to paint them white! The external tank is really a blank canvas so you have some liberty here. The real one is covered in the now notorious sprayed on foam. The foam changes color due to UV light so almost any shade of rusty orange will do the trick. I used a Testor's car paint called Colors by Boyd Sunburst #52908. A top coat of flat clear gets rid of the gloss finish. The SRBs are gloss white! Don't forget to paint them separately. I finally painted the separate fins to make them look en fuego. There are no decals but I hope Dr. Z comes up with a few.

Construction Rating: 4 ½ out of 5

Flight:
I've flown my shuttle stack on a number of motors. The best all around performance has been the B6-4. I've only had the chance for a C6 motor once so this may be an unfair comparison. As mentioned the augmentation fins are a must. Flying without them will not be safe. They do have the added benefit of providing a built in stand off on the pad! Pack the chute per standard rocket preparation but make sure you have enough wadding. The ET tube is fairly big compared to it's length and the motor isn't that far away. Make sure you've set the orbiter's elevator elastic.

Dr. Zooch Space Shuttle My flights have been near perfect I must say. Stay with the shorter delay motors to get separation before the assembly turns nose down. Keep the orbiter attach points no longer than necessary and paint free. You'll be rewarded with clean shuttle separation and a clean glide profile.

Recovery:
Flight recovery is by means of the ol' parachute for the ET and SRB assembly. The supplied chute, while not as glamorous as the nice printed variety, does its job. It is sized correctly in my estimation and provides a safe descent while not drifting too much. The shock cord is 1/4" wide elastic and is attached in the traditional manner. I have not experienced any burning or melting with my Dr. Z chutes.

Flight Rating: 5 out of 5

Summary:
I had built the Estes shuttle stack years ago. Contrary to the norm, my kit flew quite well. Upon my return to model rockets, I looked for it again but it's gone the way of the dodo. I was excited to see this version released. This was my first Dr. Zooch kit so I was a bit deflated by its small size. (Aren't we all?) All fears were laid to rest as I quickly realized that the designer knows what he's about with model rockets. The build requires skill and patience, there's no doubt. Rush this kit and you will not enjoy it. Take the time to do it right and you will be rewarded with a good looking, great flying Space Shuttle! A perfect score is hard to come by but I would give a 4.75 to this kit.

Overall Rating: 4 ½ out of 5

Other:
I enjoyed the sarcasm and poking fun woven throughout the instructions. The fact sheet at the end of the build is quite informative and enjoyable. This tells me that the author has done his homework and makes the humor all the more palatable.

[Submit your Opinion]

GUEST's OPINION:
08/05 - "I'm more than a little curious as to why the author commented that the shuttle "looks great off the pad and in the glide", yet only gave it 2 of 5 flight points." (W.J.E.)

[Enter Rocket Specific Tip]

SPECIFIC ROCKET TIP:
10/05 - "Starting with this week's run of new shuttle kits, they will all have engine blocks and in addition to that they will all have SRB skirt rings and an underside "wrap" that is a photo of the underside of the shuttle Discovery from the STS 114 mission. You glue it to the underside of the orbiter and the effect is beyond cool. Anyone who has purchased a Dr. Zooch Shuttle kit and would like to retrofit your stack with these items, e-mail me at DrZooch at yahoo dot com with your snail mail address and I will send you these items free of charge." (Dr. Zooch )

SPECIFIC ROCKET TIP:
08/05 - "Keep the orbiter attachment dowels as short as possible to improve booster/glider separation." (D.M.G. )

[Enter Flight Log]
Date Name Motor Ejection/
Altitude
Wind Notes
07-30-2008 Luke Berry Est SU C6-5 Just Past (1-2sec) Gusty - Separated perfectly, bit too windy for the orbiter to glide, 5 sec delay too late, both recovered fine
07-30-2008 Luke Berry Est SU C6-3 Apogee - NC Down Gusty - Perfect delay this launch. Lower wind allowed orbiter to glide perfectly.
07-30-2008 Luke Berry Est SU C6-5 Just Past (1-2sec) 5-10 mph winds Enterprise - 5 second delay is too long on the C6, orbiter separated nicely though but was unstable in the gusty wind conditions. No damage though.
07-30-2008 Luke Berry Est SU C6-5 Just Past (1-2sec) 5-10 mph winds Enterprise - Another launch, pushing my luck with my last motor, orbiter separated fine but in the windy conditions did not manage to sustain a decent glide, landed safely on soft grass.
04-21-2009 Luke Berry Est SU C6-5 Late (2-3sec) Calm - -5 delay too much, recovered with no damage and only 7 ft from launch pad!
04-21-2009 Luke Berry Est SU C6-5 Late (2-3sec) Calm - Tried the same motor again, too late still, no damage.
04-21-2009 Luke Berry Est SU B6-4 Just Past (1-2sec) Calm - nice flight
04-23-2010 Duane Boldt Est SU C6-3 Apogee - Perfect 5-10 mph winds Flight PictureEvent: SSA RoboRocketry Launch
Discovery - This was an awesome drag race flight between two space shuttles. My Discovery and one of my student's Atlantis. Even though the glide tests worked great, the orbiter neede more nose weight.
04-23-2010 Duane Boldt Est SU C6-3 Apogee - Perfect 0-5 mph winds Flight PictureEvent: SSA RoboRocketry Launch
- Great flight for this rocket. Drag raced with another Space Shuttle bu Lahiru Gunasekara.
04-23-2010 Duane Boldt Est SU C6-3 Apogee - Perfect 0-5 mph winds Flight PictureEvent: SSA RoboRocketry Launch
- Another great flight. Pretty good glide. Need to add a slight bit of nose weight.
05-07-2010 Duane Boldt Est SU C6-3 Apogee - Perfect 0-5 mph winds Flight PictureEvent: SSA RoboRocketry Launch
- This was a really great flight in a drag race with another Dr. Zooch Space Shuttle. Decent glide. May add tiny bit more weight to nose.
12-17-2005 Tim Dicke Est SU B4-2 Just Before 0-5 mph winds Event: VOA Park
- Nice straight-up flight. Shuttle didn't seperate from main engine fuel tank. Going to have to loosen up the elastic. No damage coming down.
12-17-2005 Tim Dicke Est SU B4-2 Just Before 0-5 mph winds - Nice straight-up flight. Shuttle didn't seperate from main engine fuel tank. Going to have to loosen up the elastic. No damage coming down.
01-15-2006 Tim Dicke Est SU C6-3 Just Before 5-10 mph winds Event: VOA Park
- This time the Shuttle seperated from the Main Engine Fuel Tank as it was intended. The Shuttle glided in perfectly circling the Main Engine Fuel Tank as it recovered under chute. Awesome!
01-15-2006 Tim Dicke Est SU C6-3 Just Before 5-10 mph winds - This time the Shuttle seperated from the Main Engine Fuel Tank as it was intended. The Shuttle glided in perfectly circling the Main Engine Fuel Tank as it recovered under chute. Awesome!
01-28-2006 Tim Dicke Est SU C6-3 Just Before 10+ mph winds Event: VOA Park
- Great glide out of the orbiter! One of the SRB fins twisted in front of the motor exhaust and cut right through it. Broke another SRB fin on landing. Easily repairable.
01-28-2006 Tim Dicke Est SU C6-3 Just Before 10+ mph winds - Great glide out of the orbiter! One of the SRB fins twisted in front of the motor exhaust and cut right through it. Broke another SRB fin on landing. Easily repairable.
11-09-2008 Tim Dicke Est SU B6-2 Apogee - NC Up 10+ mph winds Event: Flying Pig V
- Entered this as my B-Boost glide entry. Too windy for this model. Flight qualified but barely.
09-10-2004 Daniel Griswold Est SU C6-3 Just Past (1-2sec) 0-5 mph winds Event: JMRC-September
- Tilted terribly after launch. Glider ejected upside-down. Tumbled 100ft before gliding.
08-13-2005 Daniel Griswold Est SU B6-4 Apogee - NC Down Calm Event: JMRC-August
- Glider did not separate from ET at ejection.
08-13-2005 Daniel Griswold Est SU B6-4 Apogee - NC Down Calm Event: JMRC-August
- Shortened lower Orbiter attachment on ET. Glider separated att ejection. Beautiful glide recovery.
08-13-2005 Daniel Griswold Est SU C6-3 Just Before Calm Event: JMRC-August
- Delay ejected orbiter at higher altitude. Glided well, stalled after 25 secs. Recovered very soon and continued glide to ground.
08-13-2005 Daniel Griswold Est SU C6-3 Just Before Calm Event: JMRC-August
- Orbiter ejected. Slow circular glide. Parachute melted, not burned. MMT slid up into ET on impact. One balsa SRB nosecone is 1/8 shorter. Motor scorched paper cones on bottom of SRB
12-23-2005 Jason Lenentine Est SU B6-4 Just Past (1-2sec) 10+ mph winds - Good straight boost. Great glide for the shuttle. Both of the rear ET/Shuttle attachments were sheared off. Will have to repair.
06-24-2006 Jason Lenentine Est SU B6-4 Apogee - Perfect 0-5 mph winds - Great boost. Shuttle flew a fast glide, maybe a little more up elevator will be better.
01-06-2007 Jason Lenentine Est SU B6-4 Apogee - Perfect 0-5 mph winds - Probably the best flight yet for the orbiter. The glide was really great. Booster landed on some hard clay and suffered a little damage that can be easily fixed.
01-28-2006 Jason Lenentine Est SU C6-3 Apogee - Perfect 10+ mph winds RIP - Lots of altitude. Too much really for where I was flying. Unfortunately I lost track of the glider and didn't see where it went. It's lost. It was last seen gliding like a champ! I still have the booster and will buy another! Status: Lost
09-03-2005 Steve Reightler Est SU B6-4 Apogee - NC Up 5-10 mph winds - Flight smooth & stable. Orbiter glide recovery nice - landed close to ET/SRB stack. Parachute deployed but did not open resulting in minor damage (attached per instructions - not sure what went wrong).
05-20-2007 Chan Stevens Est SU B6-4 Just Past (1-2sec) 5-10 mph winds - Actually an excellent glide!
06-07-2007 Chan Stevens Est SU C6-3 Apogee - NC Down 5-10 mph winds Event: NSL-2007
- Winds 8-10 toomuch for glider, flopped around like a leaf.
07-31-2005 Mark Thompson Est SU B6-4 Apogee - NC Up Calm - perfect flight; separation a bit rough but an excellent orbiter glide path that had a slight curving decent
08-28-2005 Mark Thompson Est SU B6-4 Just Past (1-2sec) 0-5 mph winds - This Dr. Z Shuttle flies perfect. Straight ascents and excellent glide scope for the orbiter. Orbiter now circles nicely around the decending tank and boosters.
08-28-2005 Mark Thompson Est SU B6-4 Apogee - NC Down 0-5 mph winds - Straight boost, clean recovery. Shuttle orbiter a bit steep on descent but flew fine.
09-24-2005 Mark Thompson Est SU C6-5 Apogee - NC Down 5-10 mph winds Event: Whitakers Monthly Launch
- I positioned the orbiter away from the prevailing wind. This caused a nice, slow half roll so the shuttle was now in the wind and on its back during climb out. Excellent glide and stack recovery. The orbiter landed within 20 feet of the main tank.
10-31-2010 Mark Thompson Est SU C6-5 Apogee - Perfect Light winds Event: BattlePark
- First launch after a long time. Still one of my favorites! Orbiter glide was long and straight this time.
   

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