
(Contributed - by Daniel Griswold - 08/08/05)
Brief:
This is a single stage "ant scale" version of the Space Shuttle.
Construction:
The kit includes:
- 2 T-20 SRB Tubes
- 1 T-5 tube (for fin insert)
- 1 T-60 External Tank Tube
- 3 Balsa nose cones (2 SRB, 1 external tank)
- T-20 MMT with black fiber centering rings.
- Mylar strip for texture on external tank
- Miscellaneous hardware including: snap swivel, screw eye, engine clip,
launch lug, dowel stock, hinge paper, wrap sheets, balsa stock, plastic trash
bag parachute, shock chord, and eye rings.
The kit includes detailed instructions. An attempt at humor is mixed in with
the steps. The original wrap sheets came with correct trim brace and trim
plate.
Solid rocket booster (SRB) construction is straightforward. The SRBs needs
to be constructed prior to cutting out all the wrap sheet templates. 11"
by 3/32" strips are needed.
The external tank with motor mount is explained well. The rear orbiter
mount should be epoxied for added strength. I suggest not painting the
attaching dowels to reduce friction at ejection.
The orbiter consists of a paper and balsa glider. Be certain to follow
directions to the letter when constructing it.
Fin assembly slides into SRB for stability. Simple centering rings and
fins. The orbiter rides higher on the external tank than the real shuttle
Finishing:
The details on the SRB paper rings, LOX tube, and external tank cable tray add
a very nice look to the rocket. The rust color on the external tank was a hard
color to match. I used Americana Cadmium Orange.
Basic details such as the payload doors and crew hatch are included in the
wrap sheet for the orbiter glider. The only painting needed on the glider is on
the balsa fins.
Construction Rating:
4
½ out of 5
Flight:
The manufacturer recommends B6-4, C6-3, C6-5, and C6-7 motors.
The rocket looks great off the pad and in the glide.
Orbiter separation is unreliable and unpredictable. Long delays magnify the
problem (i.e. C6-7). The best motor for this rocket is the C6-3.
SRB Skirts are charred by exhaust during flight.
Recovery:
Simple parachute recovery. Use lots of recovery wadding to protect the trash
bag parachute. The shock chord is attached to BT-60 tube with the tri-fold
Estes style mount. The eyelet is screwed into balsa nose cone and the snap
swivel goes on the parachute.
The plastic bag parachute gets melted quickly even with significant
recovery wadding. The "expensive" parachutes hold up to heat much
better.
The glider is attached at the elevator. This stressed the attachment to the
external tank. The elastic cord is used to pull the elevator up to the trim
screw. This also will cause binding at separation if the attachment dowels are
painted.


Flight Rating:
2
out of 5
Summary:
No laser or die cut balsa. Some builders may find the pitiful attempt at humor
in the directions offensive.
The kit looks great when it is completed.
Overall Rating:
3
out of 5

(by Mark Thompson - 09/24/05)
Brief:
The Dr. Zooch Space Shuttle is a small but realistic model of the present day
workhorse. The Shuttle stack is launched and the orbiter separates at
ejection to glide back to earth while the external tank (ET) and solid rocket
boosters (SRBs) come back via the parachute. The lack of a multi-million flight
computer means that augmentation fins must be added before flight for
stability.
Construction:
It was the same as the previous review...However, I will touch on my experience
with the build rather than a step by step build synopsis.
The instructions are easy to follow if you've had experience building
rockets. Not to say they're hard but Dr. Z does require that you have a basic
understanding of what and why. The illustrations are quite adequate and the
fact that the designer is a cartoonist (among other things!) obviously helps.
The parts fit is fine and any adjustments can be made with a bit of sandpaper.
The hardest part of the whole build to me, was the SRBs. There are 15
individual rings made out of tiny strips of paper. You must cut and then
accurately and neatly attach them to the SRB tubes. There are two boosters of
course so this process is very time consuming. Patience here will pay off in
those close up pictures you'll want to take later!
The external tank is built next and the parts you really want to take your
time with will be obvious. The orbiter attach points are small but extremely
important. Take your time to make them straight and sturdy. Be sure to keep the
lower dowels, which the orbiter will attach to, short so as not to cause undue
drag at separation. Make sure of the alignment of the ET nose cone. It is
weighted off center to aid the flight characteristics. I followed the
directions as written.
The
orbiter has some unique building techniques compared to what I know of airplane
building (in a past life) but the sequence is easy enough to follow. The design
makes for a very light finished product. There is no need for laying on layers
of glue. This will only make your glider heavy and take away any chance of
flying well. To make the nose button look better I carefully sanded it to match
the contours of the shuttle. I added the orbiter engine bells but you are
warned that attaching the elastic is a bit of a process. If you have the hands
of a brain surgeon then by all means add them. The fun part was glide testing
the orbiter off the back porch. The method for adjusting the elevator trim was
simple and reliable. This is another step not to overlook as you shuttle will
make you look silly if it isn't trimmed properly.
The stack as a whole is a bit on the fragile side. Not a flight issue but
one of handling, particularly the augmentation fins. This is an expected and
necessary evil when you're trying to mimic such a complex system at this scale.
I would recommend adding some sort of engine block above the motor hook. I
noticed the motor hook had developed some slop after a number of launches. I
simply cut a section off a spent motor casing and pushed it down into the motor
tube. A drizzling of CA and all was well.
Finishing:
The finishing was quite easy. The printed heavy paper that makes up a good
portion of the orbiter meant I really only had to paint the wings and the motor
bells. Don't forget the nose button too. The SRB's repay you here for the time
they took to build as you only have to paint them white! The external tank is
really a blank canvas so you have some liberty here. The real one is covered in
the now notorious sprayed on foam. The foam changes color due to UV light so
almost any shade of rusty orange will do the trick. I used a Testor's car paint
called Colors by Boyd Sunburst #52908. A top coat of flat clear gets rid of the
gloss finish. The SRBs are gloss white! Don't forget to paint them separately.
I finally painted the separate fins to make them look en fuego. There
are no decals but I hope Dr. Z comes up with a few.
Construction Rating:
4
½ out of 5
Flight:
I've flown my shuttle stack on a number of motors. The best all around
performance has been the B6-4. I've only had the chance for a C6 motor once so
this may be an unfair comparison. As mentioned the augmentation fins are a
must. Flying without them will not be safe. They do have the
added benefit of providing a built in stand off on the pad! Pack the chute per
standard rocket preparation but make sure you have enough wadding. The ET tube
is fairly big compared to it's length and the motor isn't that far away. Make
sure you've set the orbiter's elevator elastic.
My
flights have been near perfect I must say. Stay with the shorter delay motors
to get separation before the assembly turns nose down. Keep the orbiter attach
points no longer than necessary and paint free. You'll be rewarded with clean
shuttle separation and a clean glide profile.
Recovery:
Flight recovery is by means of the ol' parachute for the ET and SRB assembly.
The supplied chute, while not as glamorous as the nice printed variety, does
its job. It is sized correctly in my estimation and provides a safe descent
while not drifting too much. The shock cord is 1/4" wide elastic and is
attached in the traditional manner. I have not experienced any burning or
melting with my Dr. Z chutes.
Flight Rating:
5
out of 5
Summary:
I had built the Estes shuttle stack years ago. Contrary to the norm, my kit
flew quite well. Upon my return to model rockets, I looked for it again but
it's gone the way of the dodo. I was excited to see this version released. This
was my first Dr. Zooch kit so I was a bit deflated by its small size. (Aren't
we all?) All fears were laid to rest as I quickly realized that the designer
knows what he's about with model rockets. The build requires skill and
patience, there's no doubt. Rush this kit and you will not enjoy it. Take the
time to do it right and you will be rewarded with a good looking, great flying
Space Shuttle! A perfect score is hard to come by but I would give a 4.75 to
this kit.
Overall Rating:
4
½ out of 5
Other:
I enjoyed the sarcasm and poking fun woven throughout the instructions. The
fact sheet at the end of the build is quite informative and enjoyable. This
tells me that the author has done his homework and makes the humor all the more
palatable.