Motivation
Several summers ago, I became reacquainted with the hobby for the third time,
having just picked up a copy of High Power Rocketry. While vacationing at
Myrtle Beach, I spent many hours reading the magazine, contemplating my first
high power project, and generally thinking rockets. Since it was near the 4th
of July and there is no shortage of fireworks stands in South Carolina, there
was also no shortage of fireworks 'leftovers' on the beach. I couldn't resist
grabbing nose cones and plastic fin units, which were stashed safely with the
shells the kids found (not high power stuff, but what the heck?). When I got
home, it wasn't long before I wanted to put some to use.
Construction
The diameter of the plastic fin unit and many of the nose cones are pretty
close to BT-50 and, to my amazement, the fin unit had a small shoulder that fit
perfectly into a BT-50 tube. However, a 18mm motor would not fit through its
aft end. Then the idea hit me - use the fin unit as part of a motor retention
scheme. I scavenged the following from the leftovers of an Estes Designer's
Special:
1. 18" section of B-50
2. shoulder section of a 2-part nose cone (could use any BT-50 coupler,
crunched nose cone, etc.)
3. elastic shock cord
5. 18mm motor mount for BT-50
6. launch lug
7. two (2) 18mm motor retention clips
I first built the motor adapter, which included a thrust ring. This unit was
glued into the BT-50 by inserting a spent casing, placing the plastic fin can
over the end of the casing, and pushing in the adapter until the fin can was
seated in the body tube. I then took the engine retainer clips, placed the ends
over the fin can, and marked where the forward tabs would go. Slits were cut to
accommodate the tabs on the retainer clips. To hold the clips, I cut 1/2"
strips from some reinforced packing tape, placing one near the forward tabs and
one about 1/4" behind that. I put a thin layer of epoxy on the tube before
the tape and used 2 wraps of tape.
I wasn't sure of the stability of the rocket so I added some of clay inside
the nose cone and glued the cone onto the nose cone shoulder using plastic
glue. This was later proven to be a mistake.
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| Flight Report Flight #1
I prepped the rocket and inserted a C6-5 engine. The fin can was slipped over
the motor and was secured with the clips. I used parachute recovery but since
all my Estes chutes were equipped with hook eyes, I used whatever I grabbed.
The flight was high and straight. The body was recovered undamaged but the
nosecone separated and was lost. Too much weight and the wrong glue.
Post Mortem
After my copy of Rocksim arrived (or more accurately several months after it
arrived), I discovered that the added nose weight was not required and that a
C6-7 was more appropriate. Another nose cone was installed and secured with a
small screw (not worth buying glue for this small application...and who knows
what type is appropriate anyway?).
Flight #2
This time I tried a C6-7. The flight profile appeared identical to the first
flight, with the exception that the nose stayed on!
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