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REV 2.4 - Sun Jul 3 15:36:17 2011

Semroc
Booster 16
Box 1271
Knightdale, NC 27545
(919) 266-1977
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Rating
(Contributed - by John Lee [Who's Who Page] - 02/14/09) Semroc Booster-16

Brief:
In anticipation of Estes' announced re-release of A10-0 motors, Semroc has released a CHAD booster stage designed to fit rockets utilizing their series 16 body tubes. One of the named rockets is the Semroc Centurion and I decided to give my Centurion a booster.

Construction:
The kit consists of a pair of paper shrouds, an engine hook, a motor tube, a body tube, a pair of centering rings, and a series 16 coupler tube.

Construction begins by cutting out the 2 transition shrouds from the provided piece of cardstock. The outlines are marked and its just a matter of being careful with the scissors. Once they are cut out, they are given a bit of a roll. White glue was then applied sparingly to the marked tabs and the ends were pressed together and set aside to dry.

Next up, the larger of the two centering rings is carefully punched out. Contained in its center, is a smaller centering ring for use with the motor mount. This was carefully removed and set aside.

The coupling tube was set down on the centering ring and centered so that an even but very small bit of ring was exposed all the way around. White glue was then used to tack down the coupler from the inside. When the tacks were stiff, white glue was used to fillet all around the circumference.

Semroc Booster-16Semroc Booster-16

The engine hook was inserted into the precut slit in the motor tube. The two motor mount centering rings were then separated and cleaned up, leaving the oval gas ports in place for now. One ring was slid into place over the point where the engine hook pierces the tube and the other 3/4" from the aft end. The rings were then secured with gel type CA as per the recommendation of the instructions. When the CA had set, the gas ports were poked out.

The motor mount was installed in the body tube by the simple expedient of pushing it in and aligning the aft ends of the tubes. The mount was installed with white glue.

The centering ring with the coupler tube attached was slid onto the body tube on the end opposite the engine hook and aligned so that it was straight and flush with the end. It was sealed in place with white glue and allowed to dry. Fillets were run around both sides of the ring.

After the coupler/tube joint had a day to set, it was time to start installing the transitions. The short one went on first and slid down to the coupler ring without any problem. It was seated with white glue and allowed to stiffen up some.

After a bit, the other transition was test fit. While the first one fit just fine, the second, longer one was a tougher case. I needed to sand away some of the smaller end in order to get it to fit over the tube. When I did get it on, I lined its seam up with that on the other transition and both were aligned with the engine hook. White glue was again used to set it in place.

The last remaining centering ring was punched out of its backing and slid over the motor mount inside the bell of the after transition. When it was even, white glue was again used to fasten it and the whole thing was glazed over from the inside with more white glue.

When the glue had set a little more, I took the booster and tried to give it a trial fit into the base of the Centurion. It was tight and will need some more sanding, particularly to get past some of the glue rivets I had originally installed. That would have to wait for another session though because duty called.

When I got back to work, I used a combination of #100 sandpaper and a rat tail file to smooth out the aft end of the ST16 tube of the Centurion. After a few fits and starts, the booster fit in just fine.

PROs: Easy to build.

CONs: None.

Semroc Booster-16

Finishing:
I masked off the coupler tube and then proceeded to prime the booster with Kilz.

When the Kilz was dry, I was somewhat surprised to see that it did not need much sanding. Usually its a bit blobby and speckly but that was not the case this time and after a single token swipe of #600 sandpaper, I went right to the painting. The recommended color is a gray but the only gray I had on hand was automotive primer and that's not what I wanted. I finally settled on a flaky metallic silver that looks more in keeping with a rocket nozzle to me. It took two coats.

I removed the masking from around the stage coupler and liked what I saw of the silvered nozzle but did not care too much for the glaring white of the inside. I wanted to do something about it even though it would rarely be visible.

I decided to hand paint the white with a Tamiya bronze paint. It took 2 coats and could probably have used a third for more even coverage, but I'm happy with it.

PROs: Easy to finish, looks good.

CONs: None.

Construction Rating: 5 out of 5

Semroc Booster-16

Flight:
The only recommended motor for the booster is the A10-0. I loaded one and put an A8-3 in the sustainer. It was a windy day but I had waited too long and had to push the button.

The booster worked perfectly. It staged at a low altitude and was readily visible. Unfortunately, the sustainer motor had less oomph than it should have and the rocket arced over. It ejected on the ground. Even so, there was no damage and the booster was easily found.

A video of the flight can be found here.

Because of the wind, I decided not to fly it again that day but will be doing so in the future.

PROs: Staging that works at a height where it can be seen.

CONs: Estes may not make good on its promise to re-release the A10-0.

Recovery:
The booster is tumble recovery. It falls down and you pick it up. It works.

Flight Rating: 5 out of 5

Summary:
This is a great product that fills an under served niche. I hope it will long be available and would like to add one to some of my other Semroc Rockets.

Overall Rating: 5 out of 5


(Contributed - by Hans "Chris" Michielssen - 03/06/09)

Brief:
This is the new Semroc A10-0T booster unit for the Centurion, Vega, and Goliath rockets. It is meant for existing, single stage rockets using the ST-16 (old Centuri style) body tubes. It will be interesting to stage a 13mm booster to a 18mm sustainer. I've never used a lower powered booster (A10) with a higher powered sustainer (B6 or C6, a A8 is also listed as a sustainer engine).

Construction:
The booster kit consists of:

  • 1 Body Tube ST-825
  • 1 Engine Tube ST-520E
  • 1 Ring Coupler HTC-16S
  • 1 Ring Set CR-EM-516
  • 1 Engine Hook EH-18
  • 1 Shroud Sheet IEM-516B

All parts are pretty much standard except for the centering rings. The laser cuts are tight and clean. The centering rings for the ST-5 series engine tube have eight elliptical holes cut into them. I would assume this is for venting while staging. Read through the directions before building. With two shrouds and four centering rings, take it slow and follow directions.

I reinforced all the tube ends with Super Glue.

STEP 3: I sanded the tube coupler's ends flat and square with a sanding block. I wanted to (slightly) increase the gluing surface.

STEP 5: The small centering rings (with the eight holes) fit too loosely on the 5 series engine tube. I build up the inside edge of the ring with some "rings" of white glue. The instructions suggest using CA to glue them in place. The instructions suggest: "Make sure to keep glue out of the holes". You would have to use a Teflon tube out the front of your CA bottle to control the flow. The holes are very close to the body tube/ring joint.

I was reluctant to apply a thin film of CA around the ring edges before punching out the holes. I was afraid the glue would get into the holes. I punched out the holes, then applied glue to the edges of the rings.

The instructions say "A thin film of CA around all the ring edges harden them and keep them from de-layering. After I easily punched out the holes, I noticed outside layer of the ring was starting to peel. The CA layer held down the lifting layer.

STEP 6: Says to slide the engine mount inside the body tube until the end with the hook is even with the body tube. The hook will over hang slightly. It just didn't read well. I know they meant that the engine tube should be even with the outside (larger diameter) tube. The hook overhangs more than slightly, it overhangs by 1/4".

STEP 8: Normally I hate paper shrouds. Hate paper shrouds! The shroud material was glossy on one side and matte on the other.

I wanted the printed lines on the inside, so the glossy surface ended up on the outside. For once, these paper shrouds glued together without any problems. I pre-curled them over a thick Sharpie pen barrel. One thin coat of white glue was enough for the glue tab to hold well.

The paper used for the shroud went together smoothly, with no bumps or bends. But when glued together, the seams were opposite. One upper-smaller shroud overlaid to the right, the lower shroud tab laid to the left. There wasn't any other way to correct this unless I would make one shroud with the gloss surface out, the other with the matte paper side out. Not really a big deal. But, (on one shroud pattern) Semroc may want to switch the side the tab sits on.

Both shrouds fit well. I had to widen the mouth of the larger shroud slightly to fit over the ST-8 main tube. It's not a fault of the shroud pattern, paper shrouds always seem to need a little adjustment.

Finishing:
Even without paint, the finished look is great! On my Centurion the booster extends 1 1/4" beyond the trailing edges of the fins, but it still looks cool. And structurally it feels strong.

With the gloss paper surface on the outside, I really don't have to paint it. But the exposed browned edge of the upper centering ring will need a touch up.

I enjoyed the build. It's nice when the shrouds cooperate.

Construction Rating: 4 out of 5

Flight:
With the engines installed and the booster unit in place, the engines ends are separated by about 3/8". I tested the fit with a A10-0T in the Booster 16 and a C6-5 in my Centurion.

Summary:
PROS: A fun build and the shrouds cooperated for once!

CONS: When built, the shroud tabs face opposite sides. One goes to the right, the other to the left.

Overall Rating: 4 out of 5

[Submit your Opinion]

GUEST's OPINION:
07/09 - "I have flown this with my Centurion twice. It works very well. The Centurion is heavy for the booster, and it stages at about 25 feet." (M.G.)

GUEST's OPINION:
03/09 - "The Booster 16 went together easily. I built a Lil Ivan with a longer body tube and a little nose weight. The booster staged perfectly and the Lil Ivan really scooted on just a A8-3. I can't wait to try it on my Centurion." (M.G.)

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