Brief:
Scratch 4" V-2. Flies on H through J 38mm motors. The nose has
interchangeable weights so the rocket can be properly weighted for any given
motor. I use a silk 36" chute I got from AEROCON.
Construction:
- 1- 4" dia LOC body tube 8.5" long. Glassed with 6oz cloth and 30
min epoxy. This rocket has no payload section but one can be added inside the
nose cone.
- LOC 4" NC for the nose
- 4" PML NC for the boat tail, which is cut to 11.5" exposed
length.
- 4 fins made from 3/16" 4 ply plywood, also glassed with 6oz.
- 1- 3/16" 54mm centering ring,
- 2- 3/16" 4" centering rings.
- All rings have a 38mm hole and are birch plywood.
- 14" 38mm LOC motor mount.
- 3/8" strap Kevlar® for shock cord. 2 pieces of this form the harness
that mounts to 2- 1/4" by 3/4" u-bolts, which are located on the top
CR of the MMT. There is 20' of Kevlar® from there to the nose cone, which mounts
in a similar fashion to 2- u-bolts mounted on a bulkhead inside of the nose
cone.
Nose Cone:
This is the most complex area of the rocket. I cut the shoulder off of the LOC
NC to 2.5". I sanded the tip of the NC flat and drilled a 1/4" hole
in the tip. I took 15.5" of stainless steel 1/4" allthread and ran
that through the hole. Before that I used a small 1/4" washer and
1/4" nut and secured that about 2" from the tip of the allthread.
Then inserted the allthread from the shoulder side of the NC through the hole
in the tip. That gave me 1" exposed through the tip. I used another
1/4" washer and nut and secured the allthread tight at the tip. Then took
some 1/4" fender washers which are about 1.3" dia and slipped them
down the allthread from the shoulder side. I got some round/flat lead fishing
weights in various weights ranging from 3 to 5 oz, drilled 1/4" holes
through the center, slip those down to the big washers, put another big washer
on top of the weights and then used a 1/2" stainless steel tube about
8" long to push down on the weights. I used a bulk head with the same
fender washers on each side, put that over the tube and secured the bulk head
with a 1" section of 1/4" coupler. All metal parts are stainless
steel. There are two u-bolts on the bulk head for recovery harness attachment.
I can change the rockets weight in under a minute. The only problem was the
allthread sticking out of the tip of the NC. I was going to fake it out with
glass and epoxy, but since I had cut the tip off the PML NC for the boat tail,
I had a perfect tip to put over the allthread. I took an extra piece of
allthread, put a nut on it and heated it up with a torch. Then took the tip of
the PML NC and sunk it into the HOT nut that was on the allthread. This worked
out better than I had hoped. I now had a tip that I can screw onto the
allthread, and I finished it off with sand paper to make a perfect fit.
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