(Contributed - by Charles Delaney - 11/09/04)
Brief:
I like several types of rockets. High performing ones, odd/fun/uncommon
designs, and classic 50's sci-fi types. "The Good Ship Manatee" has a
bit of all of them in it. The rocket can be flown clustered since the fins'
pods will hold 3-18mm motors. As a safety redundancy the motors are canted
towards the CG (as in the Duece and Tres cluster kits) if there is a failure to
ignite all motors. The rocket's name comes from the filk song by Leslie Fish.
It fits.
Construction:
To make this rocket you need:
Parts List:
- 1 Estes 18" BT 60 tube
- 1 BT 60- BT55 transition
- 1 Estes 18" BT 55 tube
- 1 BT 55 nosecone (5.5" long, conical or ogive, depending on
preferences)
- 3 Estes 2.75" BT 20 tubes
- 3 BT 20 nosecones (1" long, conical)
- 1 24mm motor mount for an Estes "E" motor
- 2 BT 60- BT 50 centering rings
- 3/16" x 2" launch lug
- 12" nylon parachute
- 3/8" elastic shockcord (longer the better)
- 1/8" x 3" x 18" balsa stock for the fins
EDITOR'S NOTE: At this time BRS can only get the BT60
to BT56 transition, therefore, to build this kit from all parts readily
available from BRS: Change all the BT55 references to a BT56, the transition
from BT60 to BT56 transition. The size difference between the BT55 and BT56 is
very minimal. This change shouldn't have any affect on the design.
Although wood glue should be sufficient, I used 5 minute epoxy due to it's
strength and fast curing time.
If the BT 55 tube is not going to be used for a payload section the nose
cone and transition piece can be glued to it and set aside until time to paint
it. However it lends flexibility if the nosecone is detactable. NOTE: my
transition piece was a custom balsa piece for a different rocket and weighs
about 10 grams more than the Estes part. It might be a wise precaution to add
that extra weight to the nosecone to keep the CG from shifting too far back.
Assemble motor mount and centering rings and glue it into place in the BT 60
tube. I placed the mount flush with the end of the body tube, but extending it
1/4" out would be ok too. Mark the fin placement lines.

The fins are the most complex parts and proper alignment is _very_ important
if the rocket is to be flown clustered. After glueing the BT 20 nosecones and
tubes together, test fit them into their notches in the fins. All should extend
equally behind the fins, trim as needed. Sand fins' edges for desired shape
before glueing the pods into place. Again, be mindful of getting a good
alignment.
After the fins have been attached to the BT 60 tube take the launch lug and
cut it in half. Take one half and glue it near the bottom of the tube, against
one fin. Near the upper edge of the same fin glue the other half, making sure
both are lined up with each other. It goes without saying that if the fin was
properly aligned when glued in place the launch lugs will be parallel to the
long axis of the rocket. This wider LL spacing is another stability precaution
against cluster misfires.
Shockcord attachment is a matter of preference. I prefer an anchoring system
similar to that used by LOC Precision kits so the cord can be replaced at need.
There is no such thing as too much shockcord, especially on a rocket that might
go very high and/or fast. The more cord, the more shock it will absorb so
nothing tears loose. The shortest one I use is 6' long.
Finishing:
The rocket was coated with 20-minute finishing epoxy, wet sanded, painted, and
then another coat of finishing epoxy. The fins and pods recieved 3 coats before
painting. This was to both seal the wood grain and to allow the epoxy to
"wick" into and seal any gaps and imperfections in the joints.
Because epoxy was the adhesive no filleting was deemed needed, thus giving
smooth, sharper looking joints.
The colors were chosen because no self respecting sci-fi spaceship worth
it's blaster ray would be anything but silver. The red was chosen for contrast
to increase in-flight visibility and to give the illusion of it still being hot
from re-entry's heat. Most early ships' design/paint schemes tended to be bold
but not very detailed, so I did the same here.
Flight Tests/Motor Recommendations:
The computer sims recommend the C11-3, D12-5, and E9-6 for single motor
flights. Predicted altitudes range from 350' on a single C11 to 1800' for a
full cluster of an E9 and 3-C6's.
Obviously clustered flights should have longer delays for the primary motor
than the above recommendations. Pod motor delays should be shorter than but
close to the primary's delay as a precaution against becoming low altitude
projectile hazards as they eject.

The first flight was on a single D12-7. Arrow straight and picture perfect,
giving a "slow" majestic lift-off. No single E9 flights will be
attempted after seeing the slow lift-off of the single D12, E's will only be
used in clusters.
Second flight was a "destructive testing" flight with a
purposeful cluster "misfire". Motors were a D12-3 and a single A6-5.
The D12's shorter delay was in case of problems the flight would be cut short.
Again the Manatee gave a perfect flight without a hint of instability.
The first full cluster flight was on a C11-7 and three A8-5's. This was one
of two cluster configurations that was expected to give the most trouble. The
C11 due to it's lower power, and the E9 due to it's lower thrust. There turned
out to be another problem, the launch system wasn't able to provide enough
current to fire 4 motors at once and only the C11 lit. As expected the C11
wasn't powerful enough when hampered with the weight of 3 unlit motors,
fortunately damage was limited to a broken fin that was field repaired for
another try. Changes were made in the launch system to increase current so the
2nd attempt was successful, though one motor didn't light, and the
Manatee landed safely.

As of this writing an E9 cluster has not been tried due to the motor being
out off stock at the local hobby shop. However, based on the above 4 flights,
the following assumptions seems reasonable. The C11-3 and D12-5 are viable
single motors while an E9 likely is not. In clusters the C11 should remain a
short delay motor, due to it's lower power, in case of cluster misfires. In
general do not use a longer delay if using A motors in the cluster. The D12 is
the optimum motor for all applications. Cluster launches _are_ impressive. The
altitude predictions were overly optimistic.
12/6/04
Update: Yesterday's launch was the final flight test for the Good Ship
Manatee. Planned were two full cluster flights. One D12/threeC6 and one
E9/threeC6. The D12 flight was first since the E9 flight would triple the total
power of any previous flight. The flight was very showy for spectators as the
outboard motors left a triple spiral of smoke as the Manatee spun on accent.
It's assumed this was caused by a slight misalignment of the outboards, but it
wasn't a bad thing given the visual effect. It was at appogee however it was
discovered the central D12 had failed to ignite and the rocket did a very
impressive lawndart since the outboards alone still provided 50% more power
than any prior flight and had sent the Manatee the highest yet. The payload
section was destroyed, absorbing the bulk of the impact and sparing the booster
section which, though damaged, is repairable. Obviously the E9 flight was
scrubbed.
It's not known if there will be another launch where the repaired Manatee
can be flown before the contest dead line. Thus this might be all the
information that can be provided. In general the design has proven very stable
in flight with the only problem being the reliablity of getting all motors to
ignite. This re-enforces the opinion that this is not a rocket recommended for
a first cluster attempt. One possible solution come to mind, to have the
central motor on it's own circuit separate from the outboard motors so to
increase it's reliablity. This assumes a launch system that can handle
simultaneous launches, such as with drag races. An upscale of the design so it
could carry electronics to control recovery in case of mishap might be fun to
try too (G40 and 3 E9's!!!!).
Summary:
Pros - Flexible in the range of motors it can use, to adapt to local flight
conditions, while still giving good performance across the board. Cluster
flights put on a show for spectators. It should be able to mount an Estes
MaxTrax altimeter for those wanting to know how high is goes.
Cons - Not a rocket I would recommend for your first cluster flight.
Mis-alignments in the fins/pods could cause "interesting" flight
paths. Make VERY sure your launch system can provide adaquate power for cluster
flights. It might fly too high and never come back because it "landed in
Oz."