
(Contributed - by Chan Stevens
- 04/01/04)
Brief:
If you're reading this to see whether or not this would be a good kit to buy,
save your time, as this limited edition kit from EMRR's rocket kit division
sold out before the first kit even shipped, making this kit as hard to find as
an Aston Martin Vanquish (but for only a fraction of the cost).
Two-stage, funnel booster, and fairly unusual nose cone design (similar to
the Honest John) make this an interesting design and fun flyer.
Construction:
The kit arrived at the end of February as promised, and was virtually
complete (missing a centering ring, missing from all kits and immediately
shipped out).
The parts list includes:-
- Balsa Sheet (for 3 fins)
- Card Stock Cone
- Tube Marking Guide
- Balsa Nose Cone
- Nose Weight (washers)
- (1) Eye-Screw
- (2) Body Tubes (BT-50)
- (1) Body Tube Coupler
- (2) 18mm Motor Tubes
- (4) 18mm Centering Rings
- (2) Thrust Rings
- (2) 1/8" Launch Lugs
- Kevlar®
+ Elastic Shock Cord
- Streamer (1x48 plastic, dayglo green)
- Decals (water slide, very nice quality)
Note that this kit also came in a parachute
version, but being stingy I opted for the slightly less expensive streamer
version (and I also have a large stash of spare chutes).
The parts were all very good quality.
The instructions were very impressive, loaded with color photos at every
step. Even more helpful were simple things like clearly marking the forward and
aft ends of tubes and dimensions on parts in the photos. Not that any of you
would ever blow this, but I've occasionally pulled a Homer (D'OH!) by ambling
through motor mount construction in cruise mode, only to find that I'm off
1/4" and can't get parts to fit.
Since this is a two-stage design, construction starts with dual motor mount
assemblies, and care must be used to get the rings mounted in correct
positions. The motor mount assemblies are standard 2.75" tubes, centering
rings, blocks, each mounted in BT-50 body tubes, joined with a coupler. Since I
DID pay attention to the dimensions on this one, I found everything fitted
perfectly. This uses gap staged ignition, so the booster assembly also includes
punching a small hole in the tube for ventilation of ejection gasses. Having
worked with a couple of teams, I can tell you this minor detail, often
overlooked, makes a big difference in sustainer ignition reliability.
Kudos to Nick and EAT for paying attention to what's got to be the #1 peeve
on the rocketreviews site with modroc kit design - this kit comes with a
generous amount of Kevlar®,
mounted to the motor mount assembly for recovery. It's supplemented by elastic,
but much more durable than the typical mainstream kits.
The booster "body" is a funnel, rolled from a cardstock pattern
included in the kit. This can be a very tricky step if done right and going for
a smooth, bend/wrinkle-free finish. I especially liked that the glue tab is a
separate piece INSIDE the seam - most shroud patterns direct you to overlap the
tab, leaving a very noticeable seam. This shroud/cone is virtually seamless.
The booster cone is reinforced with a centering ring (the one that was
missing originally). This looked a bit flimsy to me, as the centering ring goes
up to within about 1" from the top of the cone, but I went with it anyway.
It does need to remain above the , though, to avoid blowing out the
side of the cone on the first flight. I should also point out here that the
instructions initially clearly warn about attempts to substitute materials or
techniques, and this cone is a good example of why. The instructions call for
white glue in several places. I'm a fan of the faster-tacking yellow glue, and
used this frequently. I was smart enough to use white glue to form and seal the
cone, but used yellow glue to bond the centering ring/stiffener, and the result
was a minor shrink of the cone around the ring. Not too obvious to the casual
observer, but definitely a case where white glue, which doesn't shrink, would
have been best.
Sustainer construction is pretty easy, considering the (3) fins are simple
rectangles 2x5", cut along the grain lines of the balsa. Depending on how
you intend to finish the rocket, you don't even need to fill the balsa
grain--the kit includes a very nice gold prismatic adhesive sheet for covering
the fins (after painting).
The balsa nose cone was a bit rough, and took several coats of
filler/sealer and sanding. It then gets a couple of washers for weight, held in
place by a screw eye glued to its base. The screw eye is then attached to the
shock cord and recovery device (for my kit, the recovery was a pretty nice
dayglo green streamer, a whopping 48" long).
Construction wraps up with placement of the launch lug, which is done with
the booster cone in place. There's a small hole in the cone for the rod to fit
through, and this needs to be carefully aligned with a lug mounted to the
sustainer's fin. My kit included a small piece of balsa in case I opted for a
standoff bonded to the body tube, though no reference was included in the
instructions for this.
Overall, this was a fairly easy build, thanks to excellent instructions,
though the skills involved would definitely make this around a skill level 3
kit on the standard 1-5 scale.
Finishing:
I went with the kits recommended gold/black paint scheme for the finish, so
after filling tube spirals (Elmer's Fill N Finish, diluted), I applied two
coats of primer to everything, then painted the booster cone gold metallic and
the sustainer a gloss black (avoiding the fins except for some overspray). The
fins got the aforementioned gold prismatic decal paper, which looked great but
wound up being very tricky to cut and apply. I'm not very good at wrapping
Christmas presents, and found cutting one piece to completely cover the fins,
including edges, was hard to do without leaving some sort of visible seam, and
I found that the small sections have trouble bonding to the edges of the fins
(I've tacked some edges on with CA, but will probably wind up using a good
clear tape). It was especially painful to tack the adhesive around the launch
lug.
I'm not sure what to do about the decals provided, though. They are very
good water-slide decals, and offer attractive detailing, but having painted a
gloss black base, I am not sure they'd offer any accent, so I'm holding off to
use them on a clone of this at a later date, using lighter colors for the base.
Construction Rating:
4
½ out of 5
Flight:
Two straight first-flight dates were rained out, and I probably jumped the
gun a bit deciding to fly in very windy conditions after helping a TARC team
get a few practice flights in. With steady 15 MPH winds, I went with the lowest
I could get away with, using a B6-0 booster and A8-3 sustainer.
The rocket lifted off nicely, and being overstable with the nose weight and
big, fat fins, weathercocked at a roughly 30 degree angle right away. The upper
stage lit without a hitch, and the sustainer continued on a straight flight
path. Ejection probably occurred at apogee, though on that flight line apogee's
kind of hard to nail down.
The booster tumbled down very close to the pad, and sustainer, under the
bright streamer, landed roughly 75 feet from the pad. Had the flight gone
vertical, it would probably have been good for about 300-350 feet.
Recovery:
My sustainer just happened to land on the edge of one of those big fat fins,
cracking the fin at the body tube joint (despite good fillets). It's an easy
repair, and probably a good indication that I should switch to a chute next
time (and avoid the heavy winds).
Under normal conditions, I would think the streamer is fine, and I
attribute my broken fin to dumb luck, not to the design or construction.
Flight Rating:
4
out of 5
Summary:
I was very impressed with this kit, and at $19.50 (including shipping), feel
I got a reasonable value. Unless EAT loosens up and goes for larger production
runs, you'll have to be quick to get any of their kits, though, so be prepared
to enjoy the innovative designs vicariously.
Overall Rating:
4
out of 5