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REV 2.4 - Sun Dec 26 17:45:09 2010

Modification
Estes Industries
Renegade
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SPECS: 26.5" x 5.5" - 7 oz
ROCKSIM FILE: MISSING - please submit here
SpaceCAD FILE: MISSING - please submit here
REC'D MOTORS: MISSING - please submit here

(Contributed - by Jim Hinton - 12/08/04)

Rocket PicBrief:
I changed the booster to a triple 18mm cluster by installing motor mounts into the two side pods along with a conventional wadding type recovery system in each side pod capable of utilizing either streamers or 12" parachutes in each pod. Nose weight added to compensate.

Modifications:
The biggest trick on this one was determining a balance point. I tacked the kit together in the manner that Estes prescribed and determined the center of gravity. From there it was a relatively simple matter of adding enough nose weight to reproduce the CG position in the modified version. 1 1/8 oz. of nose weight was added in the form of #7 1/2 lead shot and sealed into the nose with PML expanding foam. The side pods were attached with epoxy, the rest of the kit was built with Titebond yellow glue. I had read in EMRR about the problems with the side pods chafing the sustainer air frame on separation. I solved this by using coffee stir sticks as shims between the booster air frame and the side pod tubes. This provided about 1/16" of offset. All balsa parts and the ends of all mount tubes, couplers, and airframe tubes were reinforced by applying a thin layer of CA to the appropriate surface and sanding after curing. This should always be done outdoors to disperse the fumes and with disposable rubber gloves to protect the hands from unwanted bonding. The sustainer shock cord consisted of two separate pieces of 1/4" shock cord bound together every few inches by zip ties. This method provides 100 percent redundancy in separation protection in case one of the elastic cords burns through. At that point both elastics are replaced.

Rocket PicConstruction:
The stock BT-50 x 5" side pod tubes were exchanged for two BT-50 tubes 6.25" long. The plugs for the rear of the pods were discarded and conventional 18mm Estes mounts were installed in each pod, the rear of the mount tube flush with the rear of the pod tube, motor hook extending aft and on the outboard side of each pod tube. The motor mounts were all installed with a length of 100 lb Kevlar® shock cord attached to the engine block in the manner of Quest kits. The Kevlar® was then attached to elastic shock cord before mounting to the nose cone. 12 inches of 1/8" flat elastic was used in the side pods and a double 24" strand of 1/4" flat elastic in the sustainer.

The overall kit quality is quite typical for the 'Made in China' Estes kits and all of the parts were good quality and fit was as one would expect.

Finishing:
Previous experience with Estes stickers has taught me to avoid them. The tube spirals were filled with Elmer's Fill 'n' Finish before construction commenced and more FnF was applied to the fins and fillets after sealing the wood with CA. Three coats of primer were applied and sanded out after each coat. The model was finished with Createx Pearl red, Pearl gold, and Pearl purple. All paint was applied with an airbrush. Hologram tape and striping tape completed the decoration with the rocket then clear coated with Future floor finish.

Flight:
Only one flight so far, B6-2's in the side pods and a C6-0 to C6-7 combination in the booster sustainer core. Booster ejection occurred very shortly after stage separation and both booster and sustainer were successfully recovered with no damage. A very successful flight with an estimated max altitude of 1500 ft.

Summary:
A very enjoyable experiment, this deals with the Renegade's problems of being underpowered and prevention of damage to the intricate booster section.

Leftoff Landed

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[Enter Flight Log]
Date Name Motor Ejection/
Altitude
Wind Notes
07-03-2005 Jim Hinton 2x Est SU C6-3 + 1x Est SU C6-0/Est SU C6-7 Just Past (1-2sec) 0-5 mph winds Event: CRASH Launch
- first lauunch with C6-3's in side pods, worked very nicely. Only one chute fully deployed on booster but recovered fine. Approximately 1500' altitude. Great engine combination
12-16-2010 Brian Hoover Est SU C11-3 Apogee - Perfect 5-10 mph winds Flight Picture - Moded for rear ejection, flown w/out paint as a test for the mod. Flight was good and stable, ejection worked well, chute slightly singed where it was wrapped around motor tube. will insulate on the tube and finish the paint.
06-03-2006 Todd Mullin 1x Est SU D12-0 + 2x Est SU A10-3/Est SU B4-4 Just Before 0-5 mph winds - Great boost! Clustered the booster because the standard configuration has always been sluggish of the pad. Side pods deployed streamers right on time! Need to upgrade to small chutes, knocked a couple fins off on landing.
10-06-2006 Todd Mullin AT RMS F40-M Apogee - NC Down 5-10 mph winds Event: Plaster Blaster
- Yee-ha! My second Renegade mod, this time with a single stage 29mm motor mount! Beefed up with LOC tubing and plywood fins. Swing-tested great with a H148 if I get the guts to launch it!
01-14-2007 Todd Mullin EST SU D12-0/2x EST SU A10-3T/EST SU B4-4 Apogee - Perfect 0-5 mph winds Event: Fiesta Island
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02-24-2007 Todd Mullin EST SU D12-0 + 2x EST SU A10-3 / EST SU A8-3 Just Before 0-5 mph winds Event: Fiesta Island
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01-27-2007 Todd Mullin AT RMS F52-4 Very Early 0-5 mph winds RIPEvent: Fiesta Island
- Motor delay burn by... Ejected violently and early Status: Not Repairable
   

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