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6 Guests On
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REV 2.4 - Tue Aug 17 00:09:45 2010
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| ROCKSIM FILE: | MISSING - please submit here |
| SpaceCAD FILE: | MISSING - please submit here |
| REC'D MOTORS: | MISSING - please submit here |
Lego-13
(Contributed
- by Ed Pattison-Gordon)
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Lego-13
October 3, 1998 (unmanned test flight)
October 3, 1998 (first manned flight)
October 24, 1998 (second manned flight)
1/4 scale
Dimensions in inches
© 2001 Pater Ellway
Sources:
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Engineering Diagrams
Estes is sub for most parts; part numbers are Estes'. Sketches are
approximately 1/4 scale.
| Parts |
Assembly |
Notes |
| NC-80B nose cone |
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Cut off rear end of nose cone, leaving the shoulder 1 1/4
inches long. Sand the cut edge smooth. Cut out two circular holes of 1 inch
diameter into the nose cone's shoulder with their centers located 5/8 inch from
the top of the shoulder and laterally 3 1/2 inches apart. |
| thin rigid clear plastic sheeting |
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Cut two rectangular pieces, 1 1/4 X 1 1/2 inches. (We have
this in stock, check recycling bin.) |
| 1 10/24 1 inch steel machine screw |
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Not a part! Steel machine screw will be used as a tool. |
| 3 1/4 inches BT-80 body tube |
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Cut two holes 1 inch diameter with centers located 5/8 inch
from one end and 3 9/16 inches apart (they should align with the holes in the
nose cone when the shoulder of the nose cone is fully inserted). Cut four
holes 1/8 inch in diameter, aligned 90 degrees apart, 3/4 inch from the aft
end. The holes should be just large enough to thread the steel machine screw
into. Soak the edge of each hole with CA glue. When the glue is dry, thread the
steel screw into each hole again to mold the hole into shape. Sand interior and
exterior sufaces around holes flat.
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Use cyanoacrylic (CA) to glue the rectangular pieces of clear
plastic over 1 inch holes in shoulder of nose cone. Use CA to glue the
3 1/4 inch length of BT-80 body tube to nose cone, Align the 1 inch holes in
the tube with the 1 inch holes in the nose cone's shoulder.
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| capsule interior |
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Slide capsule interior into capsule exterior until base rests
against the bottom of nose cone shoulder. Twist capsule interior to align with
windows. |
| BT-80 coupler |
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Slide the BT-80 coupler into capsule until it rests against
the capsule interior. Mark location of screw holes on coupler. Remove the
coupler, cut screw holes into it where indicated, soak the hole edges with CA,
shape holes by threading in the steel machine screw when the glue has dried,
then sand the outside of the coupler smooth. |
| 3/16 inch foam core |
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Cut out two disks, 2 19/32 inches in diameter, from the foam
core. |
| 1 inch BT-80 body tube |
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Cut a 1/4 inch section from the tube. |
| 6 inches braided Kevlar® line |
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Tie one end of line onto 1 inch length of BT-80 body tube,
opposite the removed section. Tie a loop into the other end. |
| 18 inches 1/4 inch elastic shock cord |
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Glue one foam core disk inside the coupler 1/8 inch from the
end. Glue second foam core disk inside coupler 1 inch from the other end. Glue
1 inch split tube inside coupler against second disk. It should be flush with
end of coupler. Tie one end of shock cord to loop in Kevlar® line.
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| 4 10/24 1/2 inch nylon machine screws |
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Cut longer screws to fit, if necessary. |
| 18 inch nylon parachute |
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Slide capsule interior into capsule exterior, align interior
with capsule windows. Insert coupler assembly into capsule, aligning screw
holes. Thread nylon machine screws into screw holes. |
All parts are Lego® pieces, to be supplied by customer. Sketches are
approximately 1/2 scale.
| Step |
Parts |
Assembly |
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Estes is sub for most parts; part numbers are Estes'. Sketches are
approximately 1/4 scale.
| Parts |
Assembly |
Notes |
- 4 inches BT-50 or heavy duty D engine mount
- engine hook
- 2 BT-50/BT-80 centering rings
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Motor projects 1/2 inch from rear of motor mount tube. |
- 7 inches BT-20
- BT-20/BT-80 centering ring2 BT-20/BT-50 centering rings
- braided Kevlar® line
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Loop in line should reach just below fore end of body tube when stuffer
tube has been installed. |
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Cut slots in body for fin tabs. |
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- 2 inches 3/16 inch launch lug
- 20 inches 1/4 inch shock cord
- 12 inch parachute
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Mount launch lug 8 inches from aft end. |
Lego-13 Launched

Astronauts John (left) and Emily (right) stand before their spacecraft prior to
boarding. |

Lego-13 carries astronauts John and Emily aloft on their historic flight. |

On the lanchpad minutes before takeoff, John can be glimpsed through one of the
capsule windows. |
ROTFL NEWSWIRE
Saturday, October 3, 1998; Amesbury, Massachusetts, USA. Lego-13
whooshed off the launch pad today, lofting astronauts Emily and John to an
estimated altitude of some 80 meters. After six and half seconds of flight, the
last in a heart stopping plunge back toward terra firma, the ejection charge
fired, separating the astronaut's capsule from the rest of the rocket and
freeing the recovery system. Floating gently under a bright red canopy, the two
astronauts returned safely to earth and were soon recovered by ground
personnel. The rocket body, it's decent slowed by a second parachute, was also
safely retrieved.
"Action figures have long played a substantial role in flights of
imagination, not only in space but in underwater and other fantasy settings.
Today we have demonstrated that the power of imagination can be the foundation
for real life adventure, as well." said Emily in an interview shortly
after her spacecraft had returned from its historic mission. "What a
blast," added John.
Although it was not the first flight for an action figure in a rocket,
today's flight was significant because Lego-13 was designed from the start for
the two astronauts. The rocket's space capsule contained seating and
instrumentation designed specifically for its occupants. "In the past,
action figures have been tossed into generic payload sections, often alongside
insects, as just another kind of cargo. Either that, or they had to bring their
own parachute and bail out at apogee," said Emily. "I could go for
that," added John.
It was the second launch, and the first manned flight, of the brightly
colored rocket, following a successful unmanned test flight made earlier in the
day. Initially, there had been some fears that the mission would be scrubbed
due to concerns about the weather. "The Amesbury launch site is almost
always breezey, but when we arrived this morning, the wind seemed too strong
for a rocket with a slow liftoff, which is what we expected from this
one." said Ed, a representative of Pattigorie Rocketworks, the prime
contractor for Lego-13. "As the day wore on, however, we noticed periods
of relative calm and that's when we decided to go for it."
Although the motors used in both of today's flights performed flawlessly,
there had been some concern about whether they would release the rocket's
parachutes. "Estes was our sub[contractor] for the motors," said Ed.
"We chose their D12 [one of the most poweful rocket motors made by Estes]
because of the rocket's weight, but all year there have been reports of D12's
with weak ejection charges." [An engine with a weak ejection charge may
fail to release the rocket's parachutes, causing the rocket to crash into the
ground instead of landing gently.] "In fact, we had a rocket in a
different project totally destroyed in August. But Estes was willing to work
with us, they sent us a batch of new motors and we used two of them
today." In addition to using new motors, Lego-13 was designed to minimize
the volume of space the ejection charge would have to pressurize.
A second manned flight is scheduled for later this month, again at the
Amesbury launch site. Launch support at Amesbury is provided by Central
Massachusetts Spacemodeling Society (www.cmass.org).
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Astronauts Emily and John accept delivery of Lego-13. The rocket stands 21 1/2
inches tall and the body is 2.6 inches in diameter. The rocket is powered by a
single Estest D12 motor; manned flights weigh 10 ounces at lift off. The red,
yellow, green, blue, black, and white colors honor Lego blocks. |
Copyright © 1998, Edward Pattison-Gordon.
Estes® is a registered trademark of Centuri
Corporation.
Lego® is a registered trade mark of Interlego AG.
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![[Submit your Opinion]](../../images/enter_your_opinion.gif)
GUEST's OPINION:
11/03 -
" LEGO Joe 1/2 I've modeled a similar 'boilerplate' model of this rocket using a modified Estes 'Fat Boy' Rocket kit (Wal-Mart, $9.99) The concept of boilerplates and Little Joe series of rockets goes back to the early days of NASA. (google it.) Use the Fat Boy kit, as well as about an inch of BT080, and a BT-50 Motor mount kit. My modifications (enhancements?) are: The windows are actually in the nose cone of the rocket, so the poor passengers can see what they're about to hit. (They did, too!) The rocket is about 1 inch longer to make room for the capsule. The motor can be either the BT-50 size, or can be a BT-20 size (when adapter is used.) A single chute. FLIGHT REPORT: Light wind from the southeast, and a clear blue sky. Prepped for launch the 2 "crash test dummies" entered the capsule, and the hatch was secured with a generous amount of Masking tape. With the C6-3 engine loaded and primed, the countdown began. Upon liftoff, the rocket began a high parabolic arc to the south, and with the crowd holding it's breath in anticipation, the ejection charge fired about 3/4 the way through the arc (rocket heading at a nice rate of speed towards terra-firma) Chute deployment was less than optimal, as there appeared to be a slight amount of damage from the excessive heat. The combination of the accelerated descent and wind guided the model to the top of the blockhouse (school) where we were conduction our flight tests. After impact with the roof of the only structure in the area, the parachute then pulled the craft and the 2 helpless travelers of to a 40' drop. DAMAGE Report: Burnt chute. Broken guidance apparatus (fin) Investigation report and Lessons learned: Chute damaged caused recovery problems. Recommend using 2 chutes, one for capsule and one for booster. Fin damage. Recommend performing launch tasks further from immovable objects. (school building) Capsule destroyed. Seats and occupants were not properly restrained for the stresses received from this test flight. Elmer's applied. Occupants lost. Because of legal loophole, burial expenses for previous 'passengers' covered by our dog, 'Gizmo.' Grave site marked by old steak bone in corner of yard. 2 new 'crash test dummies' hired for next flight. Final Status of flight: Highly successful! Got most all parts back and damage can be repaired. Best flight of day! (Was not a good day to fly.) They coulda said 'No' but then that’s why they're called 'dummies'!" (T.J.B.)
GUEST's OPINION:
11/03 -
"A fun kit to build. Everyone likes the use of the Lego cockpit. Makes the hobby a bit more fun!" (T.J.B.)
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![[Enter Rocket Specific Tip]](../../images/enter_a_rocket_tip.gif)
SPECIFIC ROCKET TIP:
"" (x.x.)
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Name |
Motor |
Ejection/ Altitude |
Wind |
Notes |
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